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Food Equipment
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Filler Application Data Sheet


ZM Technologies
is a representative of Food Processing Equipment for the Sanitary Process Industry; these aseptic and non-aseptic fillers, sterilizers, pasteurizers, and robotic palletizers express our Zero Maintenance™ philosophy to reduce downtime, increase equipment life, and decrease your maintenance costs.

Asepsystems: A leading manufacturer in Aseptic Fillers, both Automated Bag and Drum Fillers.

IDRA 20: an Automated Aseptic Filler for webbed bags.
The IDRA 20 uses the most modern controls and auto-diagnosis through PLC and PC touch pad. Everything is completely automatic, from unrolling of the preformed bags, external sanitization of bags, cutting in single bags, sterilization of the spout, opening/filling/closing and to the final washing and drying of the bags.
The bag capacity has a range between 2 to 20 litres using different types of filler spouts of 1" diameter to fill liquid, viscous, and dense food products.
Model can be designed for special spouts or food products with dice 2" or 3" spout diameter. The machine, in aseptic version, is sterilized and maintained under over pressure with sterile air for all the working period. In the standard aseptic machine, a brief spray of disinfectant creates and maintains the machine in an aseptic condition.

Main Characteristics:
• Automatic feeder for unrolling of webbed bags, complete with pneumatic device for bag transport;
• Device for automatic cutting the webbed bags into a single bag;
• Device for automatic spout centering;
• Aseptic filling head in AISI 316 SS;
• Steam jets inside the sterilization chamber controlled by temperature probes, displays on the video-touch screen;
• Uses a highly accurate (±0.1%) volumetric / mass flow meter, for all liquids or constant density food products;
• Plastic belt conveyor for filled bag evacuation;
• Control board including PLC and PC with operator panel touch pad, controls all electric, electro-pneumatic and electronic devices for complete automatic functioning of the machine;
• The machine automatically performs all functions:
     - C.I.P. washing;
     - Sterilization;
     - Production.

Double or Single Head Fillers (capacity up to 10000 kg/h):
For the aseptic filling in pre-sterilized flexible bags. Based upon the product process and the bags type, it is possible to use double or single filling heads to fill bags from 5 to 1500 liters. The equipment uses bags with 1" cap, but is interchangeable with 2" cap, for products with pieces. Up to 3" cap filler head is available. The filler is controlled by load cells and operated by an easy to understand PLC managed system that uses a graphic touch-screen operator panel with symbolic management software.




Main Characteristics:
•Walkway for the operator;
•One or two aseptic heads;
•Group for weighing the product inside the bag in drum;
•C.I.P. pre-disposition system;
•Sterilizing device;
•Aseptic valves manufactured by asepsystems;
•Control panel.


STV Machinery: An innovative manufacturer of Piston and Vacuum Fillers.

Piston Fillers are suitable to fill or partially fill products into glass, tin, or plastic containers, even containing solid particles, such as: tomato concentrate, jams, mayonnaise, ketchup, sauces, purées, creams, baby food, honey, etc. Containers are fed by belt and screw conveyor which adjust the containers' pace, which places the containers under the dosing pistons. The piston filler is suitable for medium and high output: the number of the dosing units can vary ( 8, 12, 20, 24 pistons ) according to the required output.

Rotating Vacuum Fillers are ideal for filling with liquid products (such as oil, vinegar, brine etc.), jars or cans containing vegetables, fruit. and other whole or diced products. The containers, already filled with solid products (olives, mushrooms, tomatoes etc.), coming from the inlet conveyor, are synchronized by the worm screw and through a star, are placed under the filling valves. At the end of the filling operation the containers, by means of an extraction guide, are sent on the outlet conveyor belt, tangential to the machine, to the next processing machine.
Acrobat PDF Documentation:
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 Files Descriptions
IDRA 20 Filler Lit Literature IDRA 20 Automated Bag Filler.
Aseptic Drum Fillers Lit Double. or Single Head Drum Filler Literature.
STV Piston Filler Lit STV Piston Filler Literature.
STV Vacuum Filler Lit STV Vacuum Filler Literature.
Asepsystems Questionaire Asepsystems Questionaire for new inquiries.
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ZMT, Inc. is not a representative, nor affiliated with Alfa-Laval, APV, Fristam®, Tri-Clover®, or Waukesha®./SPX Flow Technology

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